Extruded Aluminum Bars & Rods - Open Dies

Extruded aluminum bars and rods.

Rectangular Bars

Rectangular Bars with Full Round Ends

Square Bars

Round Rods

Bonnell Aluminum carries a large inventory of extrusion tooling used in the production of standard aluminum profiles designed to Aluminum Association and American Standard specifications.  Standard aluminum extrusions are available in mill order quantity only.

All requests for standard aluminum extrusions are made to order; when ordering, please specify alloy, temper, length, quantity, surface finish, end use and any special instructions regarding dimensional, length, or shipping tolerances, custom packaging, identification or certification. Please note - Standard shapes are usually sold unfinished.

Inquiries for standard shapes to be painted or anodized must be approved by Manufacturing prior to order placement.

Please contact us if you have any questions. You can make use of our on-line chat service, click the button at the top to request information via our online form, or call a representative using numbers provided on the contact page.

Extruding aluminum is our business and we look forward to meeting your aluminum extrusion needs.

Rectangular aluminum bar cross-section with dimension key

Rectangular Aluminum Bars


Put your mouse over the Part # to view the corresponding Die name(s)

Location: C = Carthage, TN extrusion plant
Location: N = Newnan, GA extrusion plant

W
T
R
lb/ft
Location
Part #
0.375"
0.250"
.
0.113
C
161008
0.500"
0.063"
.
0.038
N
161017
0.500"
0.090"
.
0.054
N
161018
0.500"
0.115"
.
0.068
CN
161020
0.500"
0.125"
.
0.067
C
161021
0.500"
0.125"
0.031"
0.074
C
161022
0.500"
0.187"
.
0.098
CN
161025
0.500"
0.250"
.
0.146
C
161027
0.500"
0.375"
.
0.221
C
161029
0.625"
0.083"
0.031"
0.061
C
161034
0.625"
0.125"
.
0.092
CN
161036
0.625"
0.187"
.
0.137
CN
161038
0.625"
0.375"
.
0.274
C
161044
0.750"
0.062"
.
0.055
CN
161050
0.750"
0.125"
.
0.109
CN
161052
0.750"
0.187"
.
0.165
CN
161053
0.750"
0.250"
.
0.224
N
161055
0.750"
0.500"
.
0.436
C
161059
0.875"
0.234"
.
0.245
N
161068
1.000"
0.062"
.
0.072
CN
161075
1.000"
0.125"
.
0.146
CN
161079
1.000"
0.125"
0.047"
0.148
N
161080
1.000"
0.187"
.
0.223
C
161084
1.000"
0.188"
0.062"
0.222
CN
161086
1.000"
0.250"
.
0.293
CN
161088
1.000"
0.500"
.
0.584
CN
161096
1.000"
0.750"
.
0.877
CN
161101
1.125"
0.125"
.
0.169
N
161105
1.250"
0.063"
.
0.095
CN
161111
1.250"
0.125"
.
0.186
CN
161113
1.250"
0.250"
.
0.367
CN
161115
1.250"
0.375"
.
0.548
N
161119
1.250"
0.500"
.
0.749
C
161120
1.250"
0.750"
.
1.097
C
161123
1.375"
1.000"
0.031"
1.649
CN
161131
1.500"
0.063"
.
0.113
CN
161134
1.500"
0.125"
.
0.219
CN
161136
1.500"
0.187"
.
0.326
C
161140
1.500"
0.250"
.
0.448
N
161142
1.500"
0.375"
.
0.661
C
161147
1.500"
0.500"
.
0.880
CN
161148
1.750"
0.125"
.
0.260
C
161163
1.750"
0.250"
.
0.524
N
161165
1.750"
0.375"
.
0.770
CN
161166
1.750"
0.500"
.
1.049
C
161167
2.000"
0.062"
.
0.149
C
161173
2.000"
0.094"
.
0.226
N
161174
2.000"
0.125"
.
0.292
CN
161176
2.000"
0.187"
.
0.438
CN
161177
2.000"
0.250"
.
0.585
CN
161182
2.000"
0.375"
.
0.880
CN
161188
2.000"
0.500"
.
1.170
CN
161191
2.000"
0.750"
.
1.799
CN
161196
2.000"
1.000"
.
2.338
CN
161198
2.250"
0.125"
.
0.337
C
161206
2.250"
0.250"
.
0.676
C
161208
2.250"
0.625"
0.125"
1.672
N
161213
2.375"
0.062"
.
0.176
CN
161219
2.500"
0.125"
.
0.367
N
161227
2.500"
0.250"
.
0.731
CN
161230
2.500"
0.375"
.
1.102
C
161233
2.500"
0.750"
.
2.249
C
161237
3.000"
0.093"
.
0.338
CN
161256
3.000"
0.125"
.
0.439
CN
161257
3.000"
0.187"
.
0.661
C
161259
3.000"
0.250"
.
0.873
CN
161261
3.000"
0.312"
.
1.091
N
161263
3.000"
0.375"
.
1.316
CN
161264
3.000"
0.500"
.
1.753
CN
161266
3.000"
0.750"
.
2.646
C
161270
3.000"
1.500"
0.062"
5.396
C
161274
3.250"
0.187"
.
0.733
C
161280
3.250"
0.250"
.
0.976
C
161281
3.375"
0.188"
.
0.762
N
161283
3.500"
0.125"
.
0.524
N
161286
3.750"
0.125"
.
0.563
C
161306
4.000"
0.125"
.
0.585
CN
161314
4.000"
0.250"
.
1.176
CN
161318
4.000"
0.375"
.
1.763
N
161323
4.000"
0.500"
.
2.338
CN
161325
4.000"
0.625"
0.125"
2.984
C
161329
4.000"
1.000"
0.031"
4.799
C
161333
4.250"
0.125"
.
0.637
CN
161344
4.500"
0.250"
0.062"
1.346
CN
161349
5.000"
0.250"
.
1.470
CN
161370
5.000"
0.500"
.
2.924
C
161373
6.000"
0.125"
.
0.877
CN
161395
6.000"
0.250"
.
1.755
CN
161399
6.000"
0.375"
.
2.649
C
161405
6.000"
0.500"
.
3.524
CN
161406
6.000"
0.625"
.
4.387
C
161407
7.000"
1.000"
0.062"
8.396
C
161428
8.000"
0.125"
.
1.175
C
161439
9.000"
0.375"
.
4.050
C
161451
10.000"
0.250"
.
2.923
C
161456
Rectangular aluminum bar (full round ends) cross-section with dimension key

Rectangular Aluminum Bars

Full Round Ends


Put your mouse over the Part # to view the corresponding Die name(s)

Location: C = Carthage, TN extrusion plant
Location: N = Newnan, GA extrusion plant

W
T
lb/ft
Location
Part #
0.625"
0.125"
0.090
N
162005
0.625"
0.188"
0.132
CN
162006
0.750"
0.125"
0.105
N
162007
0.750"
0.187"
0.160
CN
162008
0.750"
0.375"
0.301
N
162010
1.000"
0.062"
0.073
N
162012
1.000"
0.125"
0.141
N
162014
1.500"
0.500"
0.835
N
162026
1.734"
0.125"
0.252
N
162031
2.000"
0.250"
0.569
N
162036
2.000"
0.375"
0.842
N
162037
2.000"
0.500"
1.135
CN
162038
3.000"
0.062"
0.222
N
162048
3.000"
0.375"
1.285
N
162052
3.500"
0.500"
2.035
N
162062
4.500"
0.500"
2.635
N
162082
Square aluminum bar cross-section with dimension key

Square Aluminum Bars


Put your mouse over the Part # to view the corresponding Die name(s)

Location: C = Carthage, TN extrusion plant
Location: N = Newnan, GA extrusion plant

A
R
lb/ft
Location
Part #
0.438"
.
0.230
N
163005
0.500"
.
0.292
CN
163007
0.750"
.
0.658
C
163011
1.000"
.
1.170
CN
163013
2.000"
0.250"
4.735
N
163021
3.000"
.
10.798
C
163025
Round aluminum rod cross-section with dimension key

Aluminum Round Rod


Put your mouse over the Part # to view the corresponding Die name(s)

Location: C = Carthage, TN extrusion plant
Location: N = Newnan, GA extrusion plant

D
Tolerance (+)
Tolerance (-)
lb/ft
Location
Part #
0.312"
.
.
0.089
CN
181004
0.375"
.
.
0.129
CN
181006
0.500"
.
.
0.229
CN
181010
0.875"
.
.
0.703
C
181022
1.000"
.
.
0.919
CN
181029
1.500"
.
.
2.068
CN
181051