In recent years, the application of aluminum extrusions in vehicles has surged. In 2019, the average light vehicle in North America incorporated over 30 pounds of extruded aluminum profiles. This trend is only set to rise, with projections estimating a growth of 50% in extrusion usage over the next decade.


At Bonnell Aluminum, we proudly offer unparalleled expertise in aluminum extrusion, targeting the fast-paced automotive and transportation markets. We're not just another supplier. We're your partner, dedicated to providing top-notch aluminum extrusion products through our state-of-the-art, automated manufacturing processes.


Our seasoned sales and technical teams collaborate closely with you on every detail of these intricately engineered products. We're all in on innovation, ensuring we meet stringent service, quality, and cost demands.


Committed to Excellence Beyond Extrusion TM: Driven by a robust foundation of company values and technical prowess, we are committed to being your reliable supply ally. As the automotive world evolves, we pride ourselves on being agile and adaptive, meeting the ever-changing demands of OEM applications.

The Bonnell Aluminum Automotive Edge:
  • IATF 16949 Certification: We meet the highest quality, efficiency, and safety standards in automotive production and service.
  • Design Expertise: Our automotive design support prioritizes cost-effectiveness and swift turnaround times.
  • Industry Knowledge: We fully grasp the industry's demands, from light-weighting to energy absorption.
  • Sustainability: Our focus on recycled content and recyclability is paving the way for a sustainable future.
  • Longevity: With over 65 years of service, our longstanding customer relationships speak for our reliability.
  • Automation: Leverage our robotic work cells for unparalleled precision.
  • Vertical Integration: From design to packaging, we offer a comprehensive one-stop-shop approach, including design, extrusion, fabrication, testing, machining, and finishing.
  • Stocking Programs: Efficient inventory solutions tailored for your convenience.

Recognizing the critical role of high-strength alloys in automotive products, we are also poised to support your downstream requirements through our comprehensive range of value-added capabilities, including fabrication, machining, painting, and anodizing. 

While there are nearly 550 extrusion presses across North America, only one extruder possesses the strategic focus, capabilities, and competencies to be your trusted automotive supply partner: Bonnell Aluminum. 

We invite you to engage with our team and witness our cutting-edge technology and commitment firsthand. Fill out the following form for more information, and a team member will contact you soon.

Please submit the form below to request more information on Automotive.